Low Core Loss Design Nano Core for Power Transformer Efficiency

• Customization: Available
• Application: Electronic Products
• Shape: Ring
• Model NO.: JH483315
• Coating: Epoxy
• Grade: IATF 16949
• Name: Nanocrystalline Core
• Core Form: Coating
• Material Model: 1K107
• Core Dimensions (mm): Od48* ID33* HD15
• Finished Dimensions(mm): Od50* ID31* HD16.5
• Item Weight (G): 90.6
• Core Weight (G): 88.1
• Transport Package: Carton and Wooden Box
• Specification: OD 50mm, ID 31mm, HD 16.5mm
• Trademark: JH
• Origin: China
• HS Code: 854190
• Production Capacity: 65, 000, 000 PCS Per Year

Product Description

Product Description

Smooth Nanocrystalline Cores in Blue Coating

Benefits of Nanocrystalline Core:
 

1. High saturation magnetic induction (Bs)
 

2. Low core loss compare to other core materials
 

3. Good frequency and temperature characteristics,usable to 3000KHz
 

4. Good DC Bias characteristics
 

5. Low leakage flux
 

6. Size saving and lighter weight compare to others
 

 

Detailed Photos

 

Product Parameters

Typical    Parameter
Item No.				JH483315
Description				Smooth Nanocrystalline Cores in Blue Coating
Density				7.25g/cm3
Curie Temperature				Tc =570ºC
Crystallization Temperature				Tx =510ºC
Saturation				Bs= 1.2T
Electrical Resistivity				Ρ=100Ω-cm
Saturation Magnetostriction				λs=2~3
Item Weight (g)				90.6
QTY/CTN (PCS)				250
Carton Size (cm)				31.5*31*17
Net Weight / CTN (KGS)				23
Gross Weight / CTN (KGS)				24
Package Optional				Various packages meet your demands
Standard Product list:
Item No.	Core Dimensions (mm)			Finished Dimensions  (mm)			Core Cut Area (mm2)	Ave. magnetic path length (mm)	AL(µH)
	OD	ID	HT	OD	ID	HT			10KHZ (±30%)	100KHZ  (Min)
JH181308	17.5	12.6	8	20.1	9.3	9.6	15.29	47.26	33	4.5
JH201208	20	12	8	22.5	9.8	10.1	24.32	50.24	60	7
JH201210	20	12	10	22.15	10.2	11.6	31.2	50.24	65	8
JH211510	21	15	10	23.9	12.8	13.2	24	57	25	5.25
JH221310	22	13	10	24.1	11.2	11.9	35.1	54.95	70	9
JH251608	25	16	8	28	13	11.5	28.08	64.37	55	5.5
JH252010	25	20	10	27.8	17.4	12.8	19	70.65	31	4
JH261610	26	16	10	28.8	13.7	12.8	38	65.94	72	9
JH281810	28	18	10	30.2	16.2	11.4	39	72.22	60	7
JH302010	30	20	10	32.7	17.7	12.8	38	78.5	60	7
JH302015	30	20	15	32.05	18.05	16.7	58.5	78.5	75	10
JH322008	32	20	8	35	17.5	11.5	31.2	78.5	55	6
JH322010	32	20	10	35	17.5	13	39	78.5	60	7.5
JH372415	37.8	24.2	15	41	21.7	17.5	79.56	97.34	85	13.5
JH383115	38	31	15	41.2	28	17.5	40.95	108.33	70	9
JH382320	38	23	20	41.2	20	22.5	117	95.8	90	14

Custom Services

At Dongguan JH, we recognize the distinctiveness of each customer and the varied applications our components serve. That's why we offer bespoke solutions, meticulously crafted to align with your specific needs, executed with unparalleled precision and expertise. Our forte lies in optimizing component performance and fulfilling precise design specifications. We address assembly, production, and distribution challenges, ensuring the superior quality you demand is consistently delivered.

Company Profile

Established in 2014, Dongguan JH Amorphous Co., Ltd. has swiftly become a key player in supplying components for leading electronic industries. With a decade of rich experience, state-of-the-art technology, and formidable production prowess, we've carved a niche as a top competitor in the industry.

Guided by the astute leadership of Mr. Hank Chan, whose 18 years in the amorphous field speak volumes, our portfolio spans diverse OEM and ODM services. We proudly cater to over 200 prestigious clients, including industry leaders like Huawei, Geli, and Jinquanhua.

As a distinguished full-service amorphous core manufacturer, we offer a comprehensive suite of services: coating, slitting, stamping, winding, annealing, and custom assembly. Our proactive R&D team provides unwavering technical support, design assessments, and meticulous testing from conception to production. They expertly handle both standard and custom fabrications, ensuring our offerings consistently surpass customer expectations. Our advanced manufacturing capabilities include cutting-edge automation-featuring 22 winding machines, 5 annealing systems, 4 automatic dispensing units, 5 automatic assembly machines, 10 inductor testers, and 1 CCD auto-inspect machine. This exceptional infrastructure bolsters our annual production to 12,000,000 units, while ensuring stringent quality control throughout the manufacturing process.

In a competitive arena, we stand out with an extensive array of amorphous and nanocrystalline materials, tailored for standard core sizes and custom tape winding toroidal assemblies. Our premium magnetic materials are engineered with precision to meet diverse transformer assembly requirements. This adaptability allows our products to excel across a multitude of applications, fulfilling crucial dimensional and weight criteria for audio parts, compressors, inverters, conductors, transformers, chokes, and more.

Quality is our hallmark, reflected in our strict adherence to ISO9001:2015 and IATF16949 standards. These certifications embody our steadfast dedication to safety, environmental responsibility, and relentless innovation.

For over ten years, we've led the charge in boosting the performance, efficiency, and sustainability of amorphous cores. Our unwavering commitment to innovation ensures we continuously deliver groundbreaking solutions.

Client Testimonials

Factory Facilities

FAQ

Q: Are you trading company or manufacturer ?

A: We are an integrated manufacturer of magnetic components, encompassing research and development, production, and sales. We provide customers with one-stop energy-saving, high-efficiency electronic component technology solutions.

Q: Can I get samples?

A: Samples order testing is supported, which help customers understand the performance and quality of core's products more intuitively.

Q:.How long is the sample lead time?

A: For ready samples, it's about 2-3 days. If you require your own size, it takes about 7 days.

Q: How long is the production lead time?

A: Generally it is 5-10 days if the products are in stock. Or 15-30 days if the goods are not in stock, depending on order quantity and production schedule.

Q: Which kinds of certificate would you have?

A: ISO9001, IATF 16949, RoHs, UL,  MSDS and so on.

Q: What is your terms of payment ?

A: Total amount ≤ USD5000, 100% pay in advance. Total amount > USD5000, 30% T/T in advance ,balance pay off before shipment. 
    The L/C is accept for big order, it can be negotiable. 

FAQ for Materials

Q: What Effect Does Heating The Magnetic Material Have?

A: Magnetic materials properties are temperature dependent. When temperature rises the magnetic interaction in the materials reduces due to thermal energy enhancement. When thermal energy overcomes the magnetic energy , magnetic property will reduce drastically or become zero.

Q: What is 1K107 Nanocrystalline Alloy material? Where can it be used?

A: 1K107 Nanocrystalline Alloy is an industry reference material, with different characteristics than proprietary alloys. When the specification or the application calls for a magnetically soft or high permeability material, 1K107 Nanocrystalline Alloy can frequently be successfully applied.

Q: Why must 1K107 Nanocrystalline Alloy  be final annealed to develop magnetic shielding performance?

A: To obtain optimum magnetic properties, annealing MuMetal® alloy following fabrication is essential. This should be done in a furnace that allows for careful control of the annealing temperature and cooling rate. Optimum properties are reached in a pure hydrogen atmosphere.
Q.5. Why does MuMetal or Co-Netic not be used at cryogenic temperature?

Q: What are the limitations on using 1K107 Nanocrystalline Alloy material?

A: The main limitation of the material is its high core loss at 50 Hz when compared with other soft magnetic materials.

Q: Why is coating required for parts made from 1K107 Nanocrystalline Alloy material?

A: SiFe materials are more prone to corrosion hence, to avoid corrosion, rusting or oxidation, coating is highly recommended for SiFe materials based components