Energy Saving Nano Core for High Performance Electronic Transformer

• Customization: Available
• Application: Electronic Products
• Shape: Ring
• Model NO.: JH191125
• Coating: Epoxy
• Grade: IATF 16949
• Name: Nanocrystalline Core
• Core Form: Coating
• Material Model: 1K107
• Core Dimensions (mm): Od19* ID11* HD25
• Finished Dimensions(mm): Od21* ID10* HD27
• Item Weight (G): 30.6
• Core Weight (G): 29
• Transport Package: Carton and Wooden Box
• Specification: OD 21mm, ID 10mm, HD 27mm
• Trademark: JH
• Origin: China
• HS Code: 854190
• Production Capacity: 100, 000, 000 Per Year

Product Description

Product Description

Epoxy Coating Toroidal Nanocrystalline Magnetic Cores

Benefits of Nanocrystalline Core:
 

1. High saturation magnetic induction (Bs)
 

2. Low core loss compare to other core materials
 

3. Good frequency and temperature characteristics,usable to 3000KHz
 

4. Good DC Bias characteristics
 

5. Low leakage flux
 

6. Size saving and lighter weight compare to others
 

 

Detailed Photos

 

Product Parameters

Typical    Parameter
Item No.				JH191125
Description				Epoxy Coating Toroidal Nanocrystalline Magnetic Cores
Density				7.25g/cm3
Curie Temperature				Tc =570ºC
Crystallization Temperature				Tx =510ºC
Saturation				Bs= 1.2T
Electrical Resistivity				Ρ=100Ω-cm
Saturation Magnetostriction				λs=2~3
Item Weight (g)				30.6
QTY/CTN (PCS)				3000
Carton Size(cm)				31.5*31*17
Net Weight / CTN (KGS)				29
Gross Weight / CTN (KGS)				30
Package Optional				Various packages meet your demands
Standard Product list:
Item No.	Core Dimensions (mm)			Finished Dimensions  (mm)			Core Cut Area (mm2)	Ave. magnetic path length (mm)	AL(µH)
	OD	ID	HT	OD	ID	HT			10KHZ (±30%)	100KHZ  (Min)
JH181308	17.5	12.6	8	20.1	9.3	9.6	15.29	47.26	33	4.5
JH201208	20	12	8	22.5	9.8	10.1	24.32	50.24	60	7
JH201210	20	12	10	22.15	10.2	11.6	31.2	50.24	65	8
JH211510	21	15	10	23.9	12.8	13.2	24	57	25	5.25
JH221310	22	13	10	24.1	11.2	11.9	35.1	54.95	70	9
JH251608	25	16	8	28	13	11.5	28.08	64.37	55	5.5
JH252010	25	20	10	27.8	17.4	12.8	19	70.65	31	4
JH261610	26	16	10	28.8	13.7	12.8	38	65.94	72	9
JH281810	28	18	10	30.2	16.2	11.4	39	72.22	60	7
JH302010	30	20	10	32.7	17.7	12.8	38	78.5	60	7
JH302015	30	20	15	32.05	18.05	16.7	58.5	78.5	75	10
JH322008	32	20	8	35	17.5	11.5	31.2	78.5	55	6
JH322010	32	20	10	35	17.5	13	39	78.5	60	7.5
JH372415	37.8	24.2	15	41	21.7	17.5	79.56	97.34	85	13.5
JH383115	38	31	15	41.2	28	17.5	40.95	108.33	70	9
JH382320	38	23	20	41.2	20	22.5	117	95.8	90	14

Custom Services

At Dongguan JH, we honor the distinctiveness of each client's needs and applications, with customization being a pivotal part of our service ethos. Embracing the vast spectrum of applications for our components, we are proud to offer bespoke solutions tailored to meet every unique requirement with precision and care. Our bespoke services are meticulously crafted to elevate component performance, fulfill specific design criteria, and effectively tackle challenges in assembly, production, and distribution, ensuring seamless integration and superior results.

Company Profile

Since its establishment in 2014, Dongguan JH Amorphous Co., Ltd. has become an indispensable partner for the most innovative electronics industries. Over a decade of relentless growth and pioneering advancements has endowed us with exceptional expertise and production capabilities that firmly position us as leaders in the industry.

Guided by the visionary leadership of Mr. Hank Chan, who boasts over 18 years of experience in the amorphous sector, we have built a prestigious clientele, including industry titans such as Huawei, Geli, and Jinquanhua, through our top-tier OEM and ODM services.

As a comprehensive, one-stop hub for amorphous core manufacturing, we offer an extensive range of services. From coating, slitting, stamping, and winding to annealing and custom assembly, our R&D team is prepared to provide support and innovation at every step of production. We excel in both standard and customized fabrications, distinguished by our cutting-edge automation capabilities with 22 winding machines, 5 annealing setups, 4 automatic dispensers, 5 assembly machines, 10 inductor testers, and a CCD auto-inspector, culminating in an impressive annual output of 12,000,000 units with stringent quality assurance.

With a comprehensive selection of amorphous and nanocrystalline materials, we offer versatile solutions in various types and thicknesses, adaptable to any core size or custom assembly requirement. Our premier magnetic materials are engineered to support a diverse range of transformer applications, from audio components to compressors, inverters, conductors, and beyond, ensuring our products excel in dimensional and weight parameters, delivering unmatched performance.

Our steadfast commitment to excellence is evident in our strict adherence to ISO9001:2015 and IATF16949 standards. These prestigious certifications underscore our relentless pursuit of quality, safety, environmental stewardship, and innovative practices, positioning us at the forefront of the industry.

For the past decade, Dongguan JH has been at the helm of efforts to enhance the efficiency, performance, and sustainability of amorphous cores. Our unwavering dedication ensures we remain at the cutting edge of industry advancements, continually pushing the boundaries of what's possible.

Client Testimonials

Factory Facilities

FAQ

Q: Are you trading company or manufacturer ?

A: We are an integrated manufacturer of magnetic components, encompassing research and development, production, and sales. We provide customers with one-stop energy-saving, high-efficiency electronic component technology solutions.

Q: Can I get samples?

A: Samples order testing is supported, which help customers understand the performance and quality of core's products more intuitively.

Q:.How long is the sample lead time?

A: For ready samples, it's about 2-3 days. If you require your own size, it takes about 7 days.

Q: How long is the production lead time?

A: Generally it is 5-10 days if the products are in stock. Or 15-30 days if the goods are not in stock, depending on order quantity and production schedule.

Q: Which kinds of certificate would you have?

A: ISO9001, IATF 16949, RoHs, UL,  MSDS and so on.

Q: What is your terms of payment ?

A: Total amount ≤ USD5000, 100% pay in advance. Total amount > USD5000, 30% T/T in advance ,balance pay off before shipment. 
    The L/C is accept for big order, it can be negotiable. 

FAQ for Materials

Q: What Effect Does Heating The Magnetic Material Have?

A: Magnetic materials properties are temperature dependent. When temperature rises the magnetic interaction in the materials reduces due to thermal energy enhancement. When thermal energy overcomes the magnetic energy , magnetic property will reduce drastically or become zero.

Q: What is 1K107 Nanocrystalline Alloy material? Where can it be used?

A: 1K107 Nanocrystalline Alloy is an industry reference material, with different characteristics than proprietary alloys. When the specification or the application calls for a magnetically soft or high permeability material, 1K107 Nanocrystalline Alloy can frequently be successfully applied.

Q: Why must 1K107 Nanocrystalline Alloy  be final annealed to develop magnetic shielding performance?

A: To obtain optimum magnetic properties, annealing MuMetal® alloy following fabrication is essential. This should be done in a furnace that allows for careful control of the annealing temperature and cooling rate. Optimum properties are reached in a pure hydrogen atmosphere.
Q.5. Why does MuMetal or Co-Netic not be used at cryogenic temperature?

Q: What are the limitations on using 1K107 Nanocrystalline Alloy material?

A: The main limitation of the material is its high core loss at 50 Hz when compared with other soft magnetic materials.

Q: Why is coating required for parts made from 1K107 Nanocrystalline Alloy material?

A: SiFe materials are more prone to corrosion hence, to avoid corrosion, rusting or oxidation, coating is highly recommended for SiFe materials based components