Custom Inductor Design Nano Core for Enhanced Traction Transformer Performance

• Customization: Available
• Application: Electronic Products
• Shape: Ring
• Model NO.: JH322020
• Grade: IATF 16949
• Name: Nanocrystalline Core
• Core Form: Coating
• Material Model: 1K107
• Core Dimensions (mm): Od32* ID20* HD20
• Finished Dimensions(mm): Od33.8* ID18.2* HD22
• Item Weight (G): 61
• Core Weight (G): 60
• Transport Package: Carton and Wooden Box
• Specification: OD 33.8mm, ID 18.2mm, HD 22mm
• Trademark: JH
• Origin: China
• HS Code: 854190
• Production Capacity: 65, 000, 000 PCS Per Year

Product Description

Product Description

Blue Coating Toroidal Nanocrystalline Magnetic Core

Benefits of Nanocrystalline Core:
 

1. High saturation magnetic induction (Bs)
 

2. Low core loss compare to other core materials
 

3. Good frequency and temperature characteristics,usable to 3000KHz
 

4. Good DC Bias characteristics
 

5. Low leakage flux
 

6. Size saving and lighter weight compare to others
 

 

Detailed Photos

 

Product Parameters

Typical    Parameter
Item No.				JH322020
Description				Blue Coating Toroidal Nanocrystalline Magnetic Core
Density				7.25g/cm3
Curie Temperature				Tc =570ºC
Crystallization Temperature				Tx =510ºC
Saturation				Bs= 1.2T
Electrical Resistivity				Ρ=100Ω-cm
Saturation Magnetostriction				λs=2~3
Item Weight (g)				61
QTY/CTN (PCS)				294
Carton Size (cm)				31.5*31*17
Net Weight / CTN (KGS)				18
Gross Weight / CTN (KGS)				19
Package Optional				Various packages meet your demands
Standard Product list:
Item No.	Core Dimensions (mm)			Finished Dimensions  (mm)			Core Cut Area (mm2)	Ave. magnetic path length (mm)	AL(µH)
	OD	ID	HT	OD	ID	HT			10KHZ (±30%)	100KHZ  (Min)
JH181308	17.5	12.6	8	20.1	9.3	9.6	15.29	47.26	33	4.5
JH201208	20	12	8	22.5	9.8	10.1	24.32	50.24	60	7
JH201210	20	12	10	22.15	10.2	11.6	31.2	50.24	65	8
JH211510	21	15	10	23.9	12.8	13.2	24	57	25	5.25
JH221310	22	13	10	24.1	11.2	11.9	35.1	54.95	70	9
JH251608	25	16	8	28	13	11.5	28.08	64.37	55	5.5
JH252010	25	20	10	27.8	17.4	12.8	19	70.65	31	4
JH261610	26	16	10	28.8	13.7	12.8	38	65.94	72	9
JH281810	28	18	10	30.2	16.2	11.4	39	72.22	60	7
JH302010	30	20	10	32.7	17.7	12.8	38	78.5	60	7
JH302015	30	20	15	32.05	18.05	16.7	58.5	78.5	75	10
JH322008	32	20	8	35	17.5	11.5	31.2	78.5	55	6
JH322010	32	20	10	35	17.5	13	39	78.5	60	7.5
JH372415	37.8	24.2	15	41	21.7	17.5	79.56	97.34	85	13.5
JH383115	38	31	15	41.2	28	17.5	40.95	108.33	70	9
JH382320	38	23	20	41.2	20	22.5	117	95.8	90	14

Custom Services

At Dongguan JH, we recognize the uniqueness of every customer's needs. Our components' versatility spans across a myriad of industries, and we excel in crafting bespoke solutions tailored meticulously to meet your exact specifications. Leverage our unparalleled expertise to enhance component performance, satisfy unique design prerequisites, and address any assembly, production, or distribution hurdles you encounter, ensuring a flawless manufacturing journey from start to finish.

Company Profile

Dongguan JH Amorphous Co., Ltd., established in 2014, has swiftly emerged as a pioneering force in the advanced electronics sector. Over the last ten years, we have refined our expertise and bolstered our manufacturing prowess, establishing ourselves as a formidable contender in the industry.

Under the visionary leadership of Mr. Hank Chan, with over 18 years of deep industry experience, we have curated a robust portfolio in OEM and ODM services. We proudly cater to over 200 esteemed clients, including industry titans like Huawei, Geli, and Jinquanhua.

As a fully integrated, one-stop solution for amorphous core manufacturing, we offer a comprehensive suite of services, including coating, slitting, stamping, winding, annealing, and custom assembly. Our devoted R&D team provides exceptional technical support from concept to production, addressing both standard and bespoke requirements. Our production is highly automated, featuring state-of-the-art technology: 22 winding machines, 5 annealing units, 4 automatic dispensers, 5 automatic assembly machines, 10 inductor testers, and 1 CCD auto-inspect machine. This cutting-edge technology propels our annual production capacity to an impressive 12 million units, ensuring meticulous quality control throughout the manufacturing process.

Our competitive advantage in the industry stems from our expansive array of amorphous and nanocrystalline materials, available in all conceivable sizes and thicknesses, perfect for both standard and custom tape wound toroidal assemblies. Additionally, we offer superior magnetic materials for varied transformer assembly needs, ensuring our products are perfectly suited for diverse applications, including high-fidelity audio equipment, advanced compressors, efficient inverters, conductors, dependable transformers, and effective chokes.

Our unwavering passion and commitment to quality are reflected in our rigorous adherence to ISO9001:2015 and IATF16949 standards. These certifications underscore our steadfast dedication to safety, environmental responsibility, and cutting-edge innovation.

For a decade, we have been trailblazers in boosting the performance, efficiency, and sustainability of amorphous cores. Our devotion to embracing the latest advancements ensures our continued leadership at the forefront of the industry.

Client Testimonials

Factory Facilities

FAQ

Q: Are you trading company or manufacturer ?

A: We are an integrated manufacturer of magnetic components, encompassing research and development, production, and sales. We provide customers with one-stop energy-saving, high-efficiency electronic component technology solutions.

Q: Can I get samples?

A: Samples order testing is supported, which help customers understand the performance and quality of core's products more intuitively.

Q:.How long is the sample lead time?

A: For ready samples, it's about 2-3 days. If you require your own size, it takes about 7 days.

Q: How long is the production lead time?

A: Generally it is 5-10 days if the products are in stock. Or 15-30 days if the goods are not in stock, depending on order quantity and production schedule.

Q: Which kinds of certificate would you have?

A: ISO9001, IATF 16949, RoHs, UL,  MSDS and so on.

Q: What is your terms of payment ?

A: Total amount ≤ USD5000, 100% pay in advance. Total amount > USD5000, 30% T/T in advance ,balance pay off before shipment. 
    The L/C is accept for big order, it can be negotiable. 

FAQ for Materials

Q: What Effect Does Heating The Magnetic Material Have?

A: Magnetic materials properties are temperature dependent. When temperature rises the magnetic interaction in the materials reduces due to thermal energy enhancement. When thermal energy overcomes the magnetic energy , magnetic property will reduce drastically or become zero.

Q: What is 1K107 Nanocrystalline Alloy material? Where can it be used?

A: 1K107 Nanocrystalline Alloy is an industry reference material, with different characteristics than proprietary alloys. When the specification or the application calls for a magnetically soft or high permeability material, 1K107 Nanocrystalline Alloy can frequently be successfully applied.

Q: Why must 1K107 Nanocrystalline Alloy  be final annealed to develop magnetic shielding performance?

A: To obtain optimum magnetic properties, annealing MuMetal® alloy following fabrication is essential. This should be done in a furnace that allows for careful control of the annealing temperature and cooling rate. Optimum properties are reached in a pure hydrogen atmosphere.
Q.5. Why does MuMetal or Co-Netic not be used at cryogenic temperature?

Q: What are the limitations on using 1K107 Nanocrystalline Alloy material?

A: The main limitation of the material is its high core loss at 50 Hz when compared with other soft magnetic materials.

Q: Why is coating required for parts made from 1K107 Nanocrystalline Alloy material?

A: SiFe materials are more prone to corrosion hence, to avoid corrosion, rusting or oxidation, coating is highly recommended for SiFe materials based components