Traction Transformer Inductor Utilizing Customized Nanocrystalline Core Material

• Customization: Available
• Application: Electronic Products
• Shape: Ring
• Model NO.: JH241412
• Coating: Epoxy
• Grade: IATF 16949
• Name: Nanocrystalline Core
• Core Form: Coating
• Material Model: 1K107
• Core Dimensions (mm): Od24* ID14* HD12
• Finished Dimensions(mm): Od26* ID12* HD14
• Item Weight (G): 24.5
• Core Weight (G): 22
• Transport Package: Carton and Wooden Box
• Specification: OD 26mm, ID 12mm, HD 14mm
• Trademark: JH
• Origin: China
• HS Code: 854190
• Production Capacity: 120, 000, 000 Per Year

Product Description

Product Description

Fe Based Nanocrystalline Cores

Benefits of Nanocrystalline Core:
 

1. High saturation magnetic induction (Bs)
 

2. Low core loss compare to other core materials
 

3. Good frequency and temperature characteristics,usable to 3000KHz
 

4. Good DC Bias characteristics
 

5. Low leakage flux
 

6. Size saving and lighter weight compare to others
 

 

Detailed Photos

 

Product Parameters

Typical    Parameter
Item No.				JH241412
Description				Fe Based Nanocrystalline Cores
Density				7.25g/cm3
Curie Temperature				Tc =570ºC
Crystallization Temperature				Tx =510ºC
Saturation				Bs= 1.2T
Electrical Resistivity				Ρ=100Ω-cm
Saturation Magnetostriction				λs=2~3
Item Weight (g)				24.5
QTY/CTN (PCS)				616
Carton Size (cm)				31.5*31*17
Net Weight / CTN (KGS)				15
Gross Weight / CTN (KGS)				16
Package Optional				Various packages meet your demands
Standard Product list:
Item No.	Core Dimensions (mm)			Finished Dimensions  (mm)			Core Cut Area (mm2)	Ave. magnetic path length (mm)	AL(µH)
	OD	ID	HT	OD	ID	HT			10KHZ (±30%)	100KHZ  (Min)
JH181308	17.5	12.6	8	20.1	9.3	9.6	15.29	47.26	33	4.5
JH201208	20	12	8	22.5	9.8	10.1	24.32	50.24	60	7
JH201210	20	12	10	22.15	10.2	11.6	31.2	50.24	65	8
JH211510	21	15	10	23.9	12.8	13.2	24	57	25	5.25
JH221310	22	13	10	24.1	11.2	11.9	35.1	54.95	70	9
JH251608	25	16	8	28	13	11.5	28.08	64.37	55	5.5
JH252010	25	20	10	27.8	17.4	12.8	19	70.65	31	4
JH261610	26	16	10	28.8	13.7	12.8	38	65.94	72	9
JH281810	28	18	10	30.2	16.2	11.4	39	72.22	60	7
JH302010	30	20	10	32.7	17.7	12.8	38	78.5	60	7
JH302015	30	20	15	32.05	18.05	16.7	58.5	78.5	75	10
JH322008	32	20	8	35	17.5	11.5	31.2	78.5	55	6
JH322010	32	20	10	35	17.5	13	39	78.5	60	7.5
JH372415	37.8	24.2	15	41	21.7	17.5	79.56	97.34	85	13.5
JH383115	38	31	15	41.2	28	17.5	40.95	108.33	70	9
JH382320	38	23	20	41.2	20	22.5	117	95.8	90	14

Custom Services

At Dongguan JH Amorphous Co., Ltd., we excel at understanding and addressing the distinct requirements of each client, driven by the multitude of applications our versatile components can serve. To accommodate this wide-ranging demand, we take pride in offering highly tailored customization capabilities. Our bespoke services empower us to enhance component performance, realize exact design specifications, and solve challenges related to assembly, production, and distribution, ensuring a seamless integration into any project.

Company Profile

Established in 2014, Dongguan JH Amorphous Co., Ltd. has become a cornerstone supplier of cutting-edge electronic components. Over the past decade, we have refined our skills, gaining unmatched expertise and formidable production capacity that bolster our competitive position within the industry.

Led by Mr. Hank Chan, whose extensive 18+ years of experience in the amorphous industry have been invaluable, we have developed a comprehensive OEM and ODM service portfolio. Our esteemed clientele surpasses 200 renowned companies, featuring industry leaders such as Huawei, Geli, and Jinquanhua.

As an all-encompassing, one-stop manufacturer of amorphous cores, we offer a broad spectrum of services, including coating, slitting, stamping, winding, annealing, and custom assembly. Our dedicated R&D team provides thorough technical support, design evaluation, and testing throughout the production process. They masterfully handle both standard and custom fabrications in any volume, ensuring our products consistently exceed performance expectations. Our production is distinguished by advanced automation, featuring 22 winding machines, 5 annealing units, 4 automatic dispensing machines, 5 automatic assembly machines, 10 inductor testers, and 1 CCD auto-inspect machine. This level of automation not only elevates our annual production capacity to 12,000,000 units but also assures stringent quality checks at every stage.

In the competitive marketplace, we differentiate ourselves with a comprehensive array of amorphous and nanocrystalline materials, available in virtually any type and thickness, perfect for both standard core sizes and custom tape-wound toroidal assemblies. Additionally, we offer an extensive range of premium magnetic materials tailored to various transformer assembly demands. This ensures our products adhere to diverse application needs while meeting crucial dimensional and weight specifications, including those for audio parts, compressors, inverters, conductors, transformers, chokes, and more.

Our steadfast dedication to quality is exhibited through our strict compliance with ISO9001:2015 and IATF16949 standards. These certifications go beyond regulatory demands, embodying our unwavering commitment to safety, environmental stewardship, and pioneering excellence.

For a decade, we have been at the vanguard of enhancing performance, efficiency, and sustainability of amorphous cores, persistently advancing to remain aligned with industry progress.

Client Testimonials

Factory Facilities

FAQ

Q: Are you trading company or manufacturer ?

A: We are an integrated manufacturer of magnetic components, encompassing research and development, production, and sales. We provide customers with one-stop energy-saving, high-efficiency electronic component technology solutions.

Q: Can I get samples?

A: Samples order testing is supported, which help customers understand the performance and quality of core's products more intuitively.

Q:.How long is the sample lead time?

A: For ready samples, it's about 2-3 days. If you require your own size, it takes about 7 days.

Q: How long is the production lead time?

A: Generally it is 5-10 days if the products are in stock. Or 15-30 days if the goods are not in stock, depending on order quantity and production schedule.

Q: Which kinds of certificate would you have?

A: ISO9001, IATF 16949, RoHs, UL,  MSDS and so on.

Q: What is your terms of payment ?

A: Total amount ≤ USD5000, 100% pay in advance. Total amount > USD5000, 30% T/T in advance ,balance pay off before shipment. 
    The L/C is accept for big order, it can be negotiable. 

FAQ for Materials

Q: What Effect Does Heating The Magnetic Material Have?

A: Magnetic materials properties are temperature dependent. When temperature rises the magnetic interaction in the materials reduces due to thermal energy enhancement. When thermal energy overcomes the magnetic energy , magnetic property will reduce drastically or become zero.

Q: What is 1K107 Nanocrystalline Alloy material? Where can it be used?

A: 1K107 Nanocrystalline Alloy is an industry reference material, with different characteristics than proprietary alloys. When the specification or the application calls for a magnetically soft or high permeability material, 1K107 Nanocrystalline Alloy can frequently be successfully applied.

Q: Why must 1K107 Nanocrystalline Alloy  be final annealed to develop magnetic shielding performance?

A: To obtain optimum magnetic properties, annealing MuMetal® alloy following fabrication is essential. This should be done in a furnace that allows for careful control of the annealing temperature and cooling rate. Optimum properties are reached in a pure hydrogen atmosphere.
Q.5. Why does MuMetal or Co-Netic not be used at cryogenic temperature?

Q: What are the limitations on using 1K107 Nanocrystalline Alloy material?

A: The main limitation of the material is its high core loss at 50 Hz when compared with other soft magnetic materials.

Q: Why is coating required for parts made from 1K107 Nanocrystalline Alloy material?

A: SiFe materials are more prone to corrosion hence, to avoid corrosion, rusting or oxidation, coating is highly recommended for SiFe materials based components